Made of strong stainless steel for great dueability and hygiene.
Inclues accumulator & candling booth, sanitizer sprayer, brush washing and drying, accumulator & UV sterilizing & head turning, grading & counting, auto-packer and manual packing lane all in one machine with a capacity of 20,000 eggs/hour.
Ideally, connect the accumulatot with the rod conveyor from chicken shed, eggs from the rod conveyor will flow to the accumulator directly, the accumulator will direct eggs into 3 lines for candling, and then direct 3 lines of eggs into 1 line and transport them to single row egg washer.
3-row LED lights are added under the accumulator and you can pick out the cracked, dirty or other unqualified eggs through the LED lights by eyes. The LED candling booth equips with a candling cover and a mirror as well to reinforce the candling result.
The sanitize sprayer sprays sanitizer or detergent (customer provides chemicals) onto eggs automatically for food security purpose.
The eggs will be cleaned by brushes with warm water (customer provides), and highly satisfied of egg cleaning requirements.
Water on the eggs will be swept off by the brushes, and meanwhile the eggs themselves are dried by the drying system.The drying rate can be reach up to 95% which depends on the environment humidity.
Cleaned eggs are flowing to the accumulator of egg grader, which is featured with digital touchscreen and PLC control system.
UV disinfection system to sanitize egg shells for maximum food security. Meanwhile, head turning makes sure the eggs are orientated with the bigger head (air chamber) on top for longer storage before getting packed.
Eggs are weighted electronically and grades into 6 grades with accuracy within ±1g.
The egg grader is equipped the a hanging system with claws. When you start the grading machine, the hanging claws will spin in a circle continuously, the egg delivery bar between the egg grading station and accumulator, which catch the eggs from the accumulator and loads the eggs into the coming claws. The claws hold the graded eggs and send it to the right position. It has a counting function as well, you can check how many eggs of each grade and total output per shift have been processed.
Each automatic packer includes a dropset unit, egg tray transfer conveyor and collection conveyor. Empty cartons/trays need to put onto the transfer conveyor manually, then the transfer conveyor will transport the cartons/trays towards the egg dropset unit to fill the eggs. The egg dropset unit supports 10,12,15,18,24,30 egg cartons/trays for each fill. The conveyor will then transport the egg cartons/trays to the end of it. Each size can be attached with an auto packer. It can be also connected to a manual collection conveyor.
Graded eggs will be placed onto the sponge roller of the conveyor, the roller will deliver the eggs to its collection section, you can collect the eggs from there and pack them into egg cartons/trays manually. The conveyor can be split into two sections to accummudate two egg sizes if needed.